1,000 Litre Hygienic Industrial Cooking Kettle Available Now
Discover our new 1,000 litre industrial cooking kettle, designed for fully CIP-able hygienic food production.
The system comes complete with full platform assembly, integrated pumping and full automation. Available with minimal lead time, you won’t have to wait long for your upgrade. We’ve built the system with a minimal number of parts to reduce the amount of maintenance required.
Food and dairy manufacturers, emulsion based production and wet pet food manufacturers can all benefit from this system upgrade. Typical product opportunities include: soups, sauces, condiments, compotes, desserts, stews, jams and preserves. You can also opt for optional recipe management and service and support for the long term health of your system.
All our products are compliant with PD 5500 and PED regulations, making them ready for use in your industrial cooking facility. This equipment supports quick changeovers and high product integrity. They’re also engineered for efficiency.
Features Of Our Industrial Cooking Kettle
Our new industrial cooking kettle comes with the following features:
- Working volume range: 200 to 1,000 litres
- 6 bar jacket design
- Wide operating range for flow rates and viscosities
- Integrated CIP system with rotary jet coverage
- Platform mounted assembly
- Handles low to high viscosities
- Up to 33 mm particulates
- Vessel with scraper agitator
- High shear mixer
- Steam injection
- 6 bar heating jacket
- Temperature control, high flow and low flow
- 2 Alfa Laval rotary spray jets
- Self draining platform
- Hygienic Bardiani valves
- Integrated weighing control
- Automatic hopper
- Bin tipper integration
- Fristam twin screw pump
- Automatic valves with feedback
- 12 inch HMI
Get in touch with us today to discuss bespoke industrial cooking equipment that is ready to buy, and the expert support we can offer.
New 250L Vacuum Reactor Available Now
Suitable for high-viscosity mixing and sensitive chemical processing, our new vacuum reactor supports a maximum volume of 250L and a minimum volume of 80L.
With S4 Engineering, you are not just buying a piece of kit. We are here to help advise, install and integrate your vacuum reactor, should you need this extra level of support.
As specialist equipment that requires compatibility with your process and regulatory compliance, we provide a full process solution alongside your vacuum reactor purchase.
These products are ready to go, so you won’t have to wait months of lead time.
Your purchase includes powder vacuum additions, a compact, skid-mounted system, and precise recipe control that’s easily understood and controlled by the operator.
Typical Uses Of Our Vacuum Reactor
Pharmaceutical
By eliminating air bubbles and maintaining precise temperatures, the S4 vacuum reactor creates stable medicinal products, including:
- Ointments, gels, and creams: Produce smooth, homogeneous textures for topical treatments, such as antiseptics and medicated balms.
- Syrups and extracts: Supports the concentration of heat-sensitive liquids under a gentle vacuum to create syrups and extracts.
Cosmetics
By preventing oxidation and ensuring fine particle distribution, the vacuum reactor ensures high-quality finishes and long shelf lives for a wide range of beauty products, including:
- Moisturisers, lotions and serums: Emulsification of oil and water phases helps to create non-greasy textures for cream and serum-based products.
- Foundations, emulsions and shampoos: Handles high-viscosity blending, without introducing micro-bubbles, for cosmetics and hair care.
Want to learn more? Get in touch with our dedicated team
Second Hand 3 Tank CIP System Available Now
This second hand 3 tank CIP system is available for immediate purchase. It’s in excellent condition, having been regularly serviced by S4 Engineering and professionally removed by our team. It can either be supplied as it is, or fully reinstalled and commissioned by us to suit your site requirements.
The system comprises three 5,000 litre tanks and is fitted with hygienic Bardiani valves throughout. Featuring a CFS pump and Endress+Hauser instrumentation to support reliable and accurate operation, this single channel CIP allows for straightforward expansion to a second channel if required. With high-capacity pumping of up to 40,000 litres per hour, this system is well suited to the demanding cleaning regimes required by food and beverage production.
We can support whatever you require at every stage, whether that’s supply only, modification, full installation or complete integration into an existing process. The system is supplied with full documentation, including manuals and electrical drawings, ensuring a smooth transition into operation.
Key Features Of This CIP System
- 3 tank CIP system, 5,000 litres per tank
- High flow rate capability up to 40,000 litres per hour
- Hygienic Bardiani valve set
- CFS pump installed
- Endress+Hauser instrumentation
- Designed for typical water, recovery and detergent circuits
- Expandable from single to dual channel operation
- Full manual and electrical drawings included
- Suitable for recirculation or return to tank cleaning processes
If you’d like to discuss how this system can be supplied, adapted and integrated into your process, please get in touch.
Stainless Steel Access Platforms Available
We also have a range of stainless steel access platforms available, all suitable for use across hygienic processing environments. These can be supplied as standalone items or incorporated into a wider project scope, depending on your requirements.
Our team can offer support with modification, installation and full integration to ensure the platforms align with your process, layout and safety standards.
Immediate Availability With Dedicated Long-Term Care
All items listed above are held in stock for immediate availability, ensuring a shorter lead time than standard industry orders.
Whether you just need a quick standalone replacement or a unit integrated into a much larger complex system, we have the team to handle it.
We offer full Project Management and ongoing Service and Support Packages to keep things running long-term, but our immediate priority is getting your site to peak efficiency without the delay.
Not sure which unit is right for your application?
Get in touch with our engineering team today to discuss your specific requirements, and we will help you identify the most suitable solution for your site.
Why Choose S4 Engineering
Innovation
Research & Development is at the forefront of our business strategy
Safety
Our company culture is fundamental to our safety policies and well-being of our teams
Value for Money
S4 defines value for money as an advantageous combination of cost, quality, environmental and sustainability to meet customer’s requirements.
Customer Trusted
Our people and the values we use to do business makes S4 Engineering the customers choice.
Quality Solutions
We offer pragmatic solutions and improvements based on our individual customers requirements.
What Our Customers Say
Darryl Stanley - Britvic Group Engineering Specialist
Innovative and proactive company that understands the client requirements.
Darryl Stanley
Britvic Group Engineering Specialist
Peter Timotheou – Operations Director – Tims Dairy
No hesitations in recommending S4 Engineering for the installation of
hygienic process plant and supporting systems.
Peter Timotheou
Operations Director – Tims Dairy
Matt Soden – Procurement Manager – 2SFG
S4 Engineering is a Preferred supplier to 2SFG for all
liquid, cooking, cooling and process systems
Matt Soden
Procurement Manager – 2SFG
Our Related Services
In addition to dairy processing equipment, we specialise in the design and installation of a range of solutions, serving businesses across the food and beverage processing sector.
FAQs
What standards do you work to?
We work to all the UK industry standards for various sectors, including cosmetics, pharmaceutical and food manufacturers. Some of the regulations we help to upload include the CDM 2015 regulations and PED regulations. These are examples rather than an exhaustive list. Should you need to know about a specific accreditation, certification or standard we adhere to, our team is happy to advise.
Where do you provide your services?
We provide national UK coverage and offer 24/7 support for companies that need it. We also supply equipment and support services overseas.
Is cooking kettle CIP-able?
Yes, the system is designed for fully automated Clean-In-Place (CIP) operations. It is engineered specifically for hygienic food, dairy, and pharmaceutical production.
Is the vacuum reactor clean-in-place ready?
Yes, you can automate the cleaning process with spray balls, and every aspect of the design has considered best industry practices for maintaining hygiene.
Is your vacuum reactor ATEX-rated?
Yes, our pressure, atmospheric and vacuum vessels are ATEX-rated to ensure that your equipment can handle flammable solvents safely and mitigate the risk of explosion.
